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The Kármán Line
Haymarket Media Group Ltd
Metalysis: How lunar life support, deep space refuelling and 3D-printed infrastructure will transform space exploration
OCT 9, 202629 MIN
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Description
How does Metalysis strip oxygen as a captured gas from metal oxides and convert the oxide into pure metal alloys? How will this help us to supply life support for lunar bases or create rocket propellant for deep-space refuelling? Once the oxygen is stripped away how can the remaining metal alloys be repurposed for 3D-printed infrastructure, landing pads or road surfaces? And how can Metalysis’ research help regolith inks to print electronic components directly in space?
Join Jonners as he talks with Nitesh Shah, Director CEO, and Ian Mellor, Managing Director of Metalysis, about the extraction of lunar oxygen, high-performance engine alloys and domestic supply chain resilience. Find out how a UK company is pioneering technologies that will allow future exploration missions to “live off the land”.
Contributors:
Jonathan Davies, The Karman Line
Jonathan Davies | LinkedIn
The Karman Line | Website
Nitesh Shah, Director CEO, Metalysis
Nitesh Shah | LinkedIn
Metalysis | LinkedIn
Ian Mellor, Managing Director, Metalysis
Ian Mellor | LinkedIn
Metalysis | LinkedIn
Key topics covered:
Solid-state Cambridge FFC process & electrochemical oxide reduction
In-situ resource utilization (ISRU) on the Moon
Extracting ~95% oxygen yield from aluminosilicate lunar regolith
Regolith metal byproducts for lunar roads, landing pads, and construction
AI and machine-learning-driven alloy discovery
Sovereign production of C-103 (niobium-hafnium) rocket engine alloy
Clean, energy-efficient domestic titanium production vs. traditional Kroll processing
In-space 3D printing, conductive regolith inks, and electronics manufacturing
Transitioning from R&D to commercial midstream manufacturing
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